When it comes to plant-based products, texture is not a detail—it’s the dealbreaker.
And for meat analogues, achieving a fibrous, juicy texture with a good bite is key to replicating the experience of eating animal meat.

High-moisture extrusion makes it possible without relying on animal-derived ingredients. But like any technology, its power lies in how it’s used.

In this article, we’ll explore how each technical parameter plays a role, which raw materials we use at Sanygran, and how we achieve realistic textures tailored to different channels and formats—ready to launch to market.

The Technical Parameters That Define Meat Analogue Texture

High-moisture extrusion uses plant proteins combined with pressure, temperature and moisture to create a fibrous structure.

The result? A plant-based matrix that mimics animal muscle—ready to cook, marinate, or infuse with flavour.

Controlling each variable allows us to adjust the texture, juiciness and appearance according to the final use.

Which Raw Materials Do We Use to Achieve Fibrosity?

Not all proteins behave the same in high-moisture extrusion.
At Sanygran, we work with specific blends to deliver different textures depending on client needs:

• Soy flour: widely used for its ability to form long, defined fibres.
• Soy and pea flour blend: offers a good balance of bite and juiciness.
• Brewer’s spent grain: a sustainable alternative that contributes protein and good texture (more information).
• Oats: ideal for a softer, smoother texture, perfect for certain consumer groups or categories.

Thanks to this flexibility, we adapt recipes to suit Retail, Foodservice or Industrial applications, delivering a consistent sensory experience that aligns with each brand.

Temperature, Pressure and Shear: The Trio Behind Texture

During extrusion, the protein mix reaches temperatures between 140 and 180°C under controlled pressure.

This triggers denaturation and realignment of proteins, which then form aligned fibres.

The higher the pressure and shear, the more defined the fibres—and the more they resemble animal muscle.

Technology with purpose

High moisture extrusion doesn’t just mimic meat — it enables the design of unique products with their own identity.

Why Moisture Matters More Than You Think

Moisture is everything here. The right moisture content (typically 40–80%) allows for:

• A juicier structure
• Lower risk of dryness or crumbliness
• Better absorption of sauces and marinades

But too much moisture can cause spongy or unstable textures.
That’s why we fine-tune the moisture level depending on the raw materials, format and end use.

Why High-Moisture Extrusion Creates Fibrous Texture

What makes this technology stand out is its ability to replicate animal muscle structure on a microscopic level.

This is thanks to shear force and controlled thermal processing. Once extruded, the product is rapidly cooled, forming protein layers that solidify into aligned fibres.

This stratification recreates the structure of real meat.

At Sanygran, we control this process to offer a variety of formats:

• Strips
• Chunks
• Pulled-style fibres
• Cubes
• Shavings
• Flakes

Impact on Nutrition and Flavour

In addition to mimicking meat texture, high-moisture extrusion also affects the nutritional value and sensory profile of plant-based products.

Its precise control helps to preserve ingredient quality while enhancing mouthfeel and flavour.

Enhanced Flavour Absorption

One of the most appreciated features is the ability to soak up marinades, seasonings and sauces, thanks to:

• A fibrous, porous structure
• A plant-based matrix that retains liquid
• The option to add flavour directly in-mass or post-extrusion

At Sanygran, we offer a wide range of flavour profiles—from chicken or beef to kebab, plant-based tuna or vegan salmon.

Retention of Essential Nutrients

High-moisture extrusion allows for gentler cooking, which helps preserve:

• Essential amino acids
• Heat-sensitive vitamins

The result is a product with a more complete nutritional profile, aligned with the expectations of conscious consumers.

Ready to Transform Your Product Line?

If you’re looking for a manufacturer with real expertise in high-moisture extrusion and the ability to develop customised solutions, we’re here to help.

At Sanygran, we offer a wide portfolio of plant-based solutions, with formats tailored to your brand and distribution channel—plus the option to develop unique flavours.

📞 +34 948 488 501
📩 info@sanygran.com

Let’s take your next innovation to the next level.

Are you looking for a reliable plant-based beef supplier, offering continuous supply, formats tailored to different channels, and a product with a powerful story behind it?
Whether you operate in Retail, Foodservice or Industry, here’s how to integrate a plant-based beef alternative that meets current demand—without added complexity.

Ready to offer responsible alternatives on your menu or product line?

Consumer habits are changing: more and more people are demanding plant-based options—without sacrificing taste, texture or culinary experience.
Having a high-quality vegan beef product in your range is a smart way to modernise your offer, attract new audiences and stand out with a delicious, responsible product.

And best of all? It has a story to tell.
Imagine featuring a “plant-based beef stew with a story” on your menu.
Whether it’s your range, your menu or your brand—you can inspire.

A real alternative for conscious consumers

Today’s consumers are more value-driven than ever. They care about animal welfare, sustainability, and a more balanced diet.

Offering a vegan or vegetarian beef option allows you to connect with these values, build a conscious brand image, and expand your customer base.

Culinary versatility for brands and professionals

Our plant-based beef alternative is just as versatile as it is flavourful:

• Perfect for ready meals, stews, tacos, wraps or braised dishes.
• Its dark colour and firm texture make it highly similar to traditional beef.
• Suitable for both classic recipes and modern creations with a strong narrative.
• Available in two convenient formats:
  • Frozen in bulk, ideal for professional kitchens or industrial processing.
  • Chilled in retail-ready trays, perfect for consumer shelves. Available under your own brand or private label (MDD).

Why choose us as your plant-based beef supplier?

As a Spanish manufacturer of plant-based beef, we combine cutting-edge technology with a strong commitment to upcycling food industry by-products.
If you’re looking for bulk plant-based beef, or a flexible solution that fits your brand positioning, we’re here to help you take the next step—smoothly and profitably.

Our range also includes more solutions developed under the same concept, such as a plant-based beef burger, also made with our signature upcycled brewer’s spent grain.
And that’s just the beginning—our extensive portfolio covers a wide array of plant-based products for different segments and categories, designed to meet evolving market needs.

Our ingredients make the difference

At the heart of our recipe is brewer’s spent grain—a by-product rich in high-quality plant protein.
Once considered a waste ingredient, it’s now the core of a nutritious, flavourful, and functional product with a strong sustainability story.

Its natural colour, flavour and texture closely resemble traditional beef—without the need for artificial colourants or additives.

Sustainable and responsible production

We transform this upcycled ingredient through high moisture extrusion (HME) technology, creating a juicy, fibrous and meat-like texture with an authentic dark colour—true to beef’s appearance and mouthfeel.

This allows us to:

• Add value to underused ingredients
• Reduce food waste
• Lower the environmental impact of production
• Inspire circular and more respectful consumption patterns

The result is a nutrient-rich, flavourful product with a story—ideal for brands that want to stand out and for chefs looking to surprise.

End-to-end commercial and technical support

We know it takes more than a great product to succeed. That’s why we also offer:

• Recipe development support
• Staff training and sales materials
• Adaptation for private label (MDD)
• Full logistics and regulatory compliance support

The market no longer demands just any plant-based alternative—it demands products with purpose.
As your trusted plant-based beef supplier, we help you bring this solution to your business—backed by expertise, service and long-term vision.

Plant-based burgers have become the most commercially successful plant-based solution on the market. In 2023 and 2024, they were the best-selling product in the plant-based sector, with nearly 20 million units sold per year.

If you’re looking for a plant-based burger supplier that offers quality, industrial capacity, and the flexibility to adapt to your brand, this article explains how we can help you develop your own line of 100% plant-based, vegetarian, or meat-style burgers.

Your Vegan Burger Supplier for Emerging Market Niches

The plant-based market continues to grow, and burgers remain the top sellers. Whether you’re in retail, HORECA, or the industrial channel, you need a solution that allows you to launch or scale a product with strong consumer acceptance.

At Sanygran, we develop plant-based burgers in bulk or retail format, with custom recipes and industrial processes that ensure efficient, flexible, and reliable production.

We can produce a wide range of burgers: from vegetable-flavoured versions (100% plant-based or vegetarian with cheese) to meat-style analogues with beef, chicken, or spinach-chicken flavours.

Production formats include: standard 80 g burgers, mini burgers, or 100 g meat-style versions, breaded or unbreaded. We work with both certified organic (CCPAE, EU Ecolabel) and conventional ingredients.

We also offer different presentations: flow-wrapped chilled packs with sleeve (retail), or frozen burgers in bulk cardboard boxes, ready for foodservice use.

Quality and Consistency: Our Commitment in Every Burger

Quality is not just about ingredients — it’s about maintaining consistency across batches. In industrial burger production, ensuring the same texture, flavour, and size in each unit is essential for a consistent end-user experience.

Tailored Solutions: Customisation for Your Brand and Needs

Every client is different — and every burger can be too. As a plant-based burger supplier, we tailor our products to your needs:

• Burger type: plant-based, vegetarian, organic or conventional
• Size: 80 g, 100 g or mini (50 g)
• Recipe: vegetable-flavoured or meat-style (beef, chicken, spinach-chicken…)
• Finish: breaded or unbreaded
• Packaging: chilled flowpack or frozen bulk box
• Labelling and adaptations by country or channel

Whether you’re developing a private label, launching a new menu, or expanding a retail category, we’ll help you shape the product you need.

Efficiency and Supply Capacity for Large-Scale Orders

As a Spanish plant-based burger company, we’re equipped to manage the wholesale distribution of plant-based burgers with reliability and continuity. Our production model is designed to offer a continuous supply of plant-based burgers, with fast lead times and the flexibility to handle large orders or seasonal campaigns.

Manufacturing in Spain gives us the agility, traceability, and direct communication to make the process smooth from start to finish.

Why Choose Sanygran’s Plant-Based Burgers? A Tailored Solution for Your Production

• Custom development and manufacturing of vegan or vegetarian burgers for your target market
• Industrial capacity for large volumes
• Flexibility in recipes, formats, and finishes
• Bulk plant-based burgers for foodservice or distribution
• Optional organic certification: CCPAE and EU Ecolabel
• Private label production available
• Local, sustainable, and efficient manufacturing

Looking for a plant-based solution with proven commercial success? Burgers are a sales driver in the sector and a versatile product that performs well across multiple channels.

Choosing a reliable plant-based chicken supplier with industrial capacity is key to meeting the evolving demands of today’s market. Food companies need solutions that ensure quality, supply continuity, and customisation capabilities for their brands.

In this article, we explain why plant-based chicken has become a strategic investment, what to consider when selecting a manufacturer, and how Sanygran can help you scale your production with confidence.

Why plant-based chicken is a strategic solution for food businesses

Plant-based chicken, also known as vegan chicken, has emerged as an innovative solution in the food industry. It not only responds to the rise of conscious consumption but also offers clear advantages from an industrial perspective.

This type of product contributes to improved food safety by reducing the risk of zoonotic diseases and cross-contamination. In addition, as an alternative protein, it enables brands to stand out and connect with fast-growing market segments — from flexitarian consumers to those following a 100% plant-based diet.

According to a report by the Good Food Institute, global sales of plant-based chicken-style products grew by 15% year-on-year, reflecting a structural shift in consumer habits and reinforcing the move towards more sustainable food models.

Key criteria for choosing a vegan chicken supplier

When selecting a plant-based chicken supplier, several factors make a real difference:

Scalability

Partnering with a Spanish vegan chicken company that can scale production to meet demand is essential to support your growth, both in domestic and international markets.

Transparency and trusted certifications

In today’s market, consumer trust is crucial. Working with a supplier that ensures clear labelling and meets international standards — such as IFS, ISO 22000, or V-Label — is key to guaranteeing quality and opening doors to more retail and foodservice channels.

Logistics capability

A continuous supply of plant-based chicken is vital to avoid stockouts and ensure operational stability. An experienced supplier should offer efficient logistics that meet deadlines and optimise costs.

Industrial adaptability

Every customer has unique production needs. At Sanygran, we offer a range of industrial formats — from bulk frozen boxes of plant-based chicken, ideal for the HORECA channel or further processing, to refrigerated ready-to-eat options in trays, perfect for retail.

We also customise texture, cut, and flavour profile to suit the end application. This technical flexibility allows for tailored solutions that integrate seamlessly into any production line.

Manufacturing process: technology and sustainability in plant-based chicken

Producing high-quality plant-based chicken requires innovation, expertise, and a genuine commitment to sustainability.

At Sanygran, we use dry and wet extrusion technologies to create fibrous, juicy structures that closely resemble conventional chicken. These methods ensure nutritionally rich products with excellent texture, adaptable to a wide range of industrial applications.

We follow a transparent supply chain policy, using non-GMO ingredients, reducing artificial additives, and aiming for clean label formulas whenever possible.

Our bulk plant-based chicken is produced efficiently and at scale, aligned with today’s consumer expectations: cleaner, more sustainable products that respect both health and the environment.

Sanygran Vegan Chicken: scalability and sustainability for your production line

If you’re looking for a Spanish vegan chicken manufacturer that offers wholesale supply, ongoing availability, and the ability to develop tailored products, Sanygran is your trusted industrial partner.

We produce bulk plant-based chicken designed for multiple applications and can adapt both nutritional and organoleptic profiles to meet your client’s needs.

We work with private labels, distributors, and large retail chains, supporting them from product development to launch. Our industrial capabilities, technical flexibility, and commitment to sustainability position us as one of the leading suppliers in the plant-based sector across Spain and Southern Europe.

Looking to launch your own vegan chicken line or reformulate your current range with more sustainable, competitive products?

Tell us about your project — we’re here to help make it a reality.

Are you looking for a reliable supplier of organic hummus offering certified quality, consistent supply, and packaging options tailored to the food industry? In this article, we explain why Sanygran is your ideal partner for sourcing organic hummus for industrial applications. We cover its advantages as a food ingredient, how to select the right supplier, and the wide range of possible applications within your production lines.

Benefits of Organic Vegan Hummus as an Industrial Ingredient

Organic hummus has become a functional, sustainable, and versatile ingredient across various food sectors, particularly in vegan, clean-label, and ready-to-eat categories.

Functional Versatility in Food Formulations

Thanks to its smooth texture, mild flavour, and 100% plant-based composition, organic hummus is suitable for a wide variety of industrial uses, including:

• Base for customisable sauces and dips
• Filling for baked or chilled snacks
• Plant-based blend for wraps and ready meals
• Ingredient compatible with vegan and clean-label diets

Alignment with Market Trends

Demand for organic products continues to grow. More and more consumers are seeking foods that are not only healthy, but also ethical and sustainable. Organic hummus responds directly to these consumer expectations:

• Made with certified organic ingredients
• Perceived as a natural food, free from unnecessary additives
• Aligns with plant-based and ethical diets, especially popular among younger generations
• For food brands, incorporating organic hummus is a clear way to tap into current trends and reinforce a responsible brand image.

How to Choose a Vegan Organic Hummus Supplier for Your Business

Selecting the right organic hummus supplier is critical in terms of product quality, food safety, and the ability to meet industrial demands.

Full Traceability and Regulatory Compliance
A reliable supplier must guarantee complete traceability from raw materials to the finished product.

In the case of organic hummus, this includes:

• Exclusive use of certified organic ingredients (EU Organic Leaf and CCPAE)
• GMO-free processes
• Compliance with EU standards for vegan and organic production
• Quality systems aligned with certifications such as IFS or BRC

Industrial Volumes and Flexible Packaging Options

Sanygran currently supplies organic hummus in 240 g chilled tubs, ideal for private label projects and retail brands. However, with sufficient volume, we can adapt to industrial or bulk packaging formats to meet the needs of large-scale production lines.

Technical Support for Integration in Production Processes

Beyond continuous supply, an industrial supplier should also provide technical support. At Sanygran, we assist our clients with:

• Adjusting texture or density depending on the final application
• Combining hummus with other ingredients in complex formulations
• Optimising costs without compromising quality

Our technical team collaborates directly with each client’s R&D department to ensure successful integration into their production systems.

Industrial Applications of Organic Vegan Hummus

Hummus has become a strategic ingredient across multiple food categories. Here are some of the most relevant applications:

Sauces and Dips for the Mass Market

Hummus remains a high-performing product on supermarket shelves, especially when presented in distinctive flavours. At Sanygran, we produce:

• Traditional organic hummus
• Organic hummus with black olives
• Organic hummus with escalivada (roasted vegetables)
• Organic hummus with aubergine
• Organic hummus with walnuts and rosemary

These varieties can be marketed as-is or used as a base for new recipes tailored to specific market needs.

Functional Base for Plant-Based Snacks or Protein Bars

Thanks to its creamy texture and plant-based protein content, organic hummus can be used as a functional base in healthy snacks or even bars—enhancing the nutritional profile without introducing processed additives.

Strategic Ingredient in Ready Meals and Functional Foods

Organic hummus offers more than just flavour and texture—it plays a functional role in the development of ready meals for both retail and foodservice.

In addition to being a filling, it can act as a binding agent or protein base in recipes that require chilled stability and clean labels.

Use cases include:

• Vegetable layers in lasagnes
• Premium element in chilled ready-to-eat meals
• Component of high-protein, high-fibre plant-based dishes

Its organoleptic profile and shelf life make it a valuable ally in developing ready-to-consume, plant-based alternatives, with the added benefit of being organic and locally produced.

Why Sanygran is Your Strategic Partner for Organic Vegan Hummus

At Sanygran, we are not only an organic hummus manufacturer based in Spain, but also an industrial partner committed to innovation and responsible supply of plant-based solutions.

We work both under our own brand and with private label projects, offering:

Certified products (CCPAE, EU Organic Leaf)
Scalable production capacity
Customised solutions for each client
Technical advice and process support
Chilled organic hummus with extended shelf life
Development of custom flavours under minimum order quantities

Why Choose Sanygran’s Organic Hummus? A Tailored Solution for Your Production

Our organic hummus meets the highest quality standards and is designed for efficient integration into industrial food lines. With a flexible approach, specialised technical support, and a clear B2B focus, Sanygran provides:

• Continuous supply of organic hummus
• Wholesale solutions for the food industry
• Ability to develop bulk or industrial formats with volume
• Experience as a supplier for private label and retail brands
• Commitment to sustainability and the future of food
• If you’re looking for a reliable partner in the organic vegan hummus category, we’re ready to support your innovation and growth.

Why is organic tofu essential in the food industry?

Tofu originated in Asia over 2,000 years ago and is now a key ingredient in sustainable diets. Its high protein content, versatility and nutritional profile make it an essential component for developing innovative and healthy plant-based products.

Benefits and applications of organic tofu in industrial products

Meat alternatives and substitute products

Organic tofu is an excellent base for developing meat alternatives, such as plant-based deli slices or protein snacks. Smoked or spiced tofu varieties are particularly popular, offering flavour and texture without the need for artificial additives.

Plant-based dairy and vegan desserts

Thanks to its creamy texture and neutral flavour, tofu can be used in creams, smoothies, vegan yoghurts and even mousses. It’s ideal for healthy desserts, free from allergens and animal-derived ingredients.

Ingredients for specialised diets (vegan, etc.)

Organic tofu is a versatile ingredient suitable for vegan, clean label and health-conscious diets. Its nutritional profile and plant-based origin make it ideal for formulations seeking to reduce additives, saturated fats or animal-based ingredients.

Ready-to-eat formulations and chilled meals

More and more companies are developing ready-to-eat chilled dishes with tofu as the main ingredient. Its shelf life, stability and ease of integration make it a practical ally in industrial applications.

Criteria for choosing an organic tofu supplier

Key certifications: What should you expect from your tofu supplier?

Ensure your supplier holds recognised organic certifications — such as the Euroleaf at European level and the CCPAE seal in Spain — as well as up-to-date health registrations and traceability controls. This guarantees food safety and regulatory compliance.

Scaling capacity and adaptability to industrial needs

A reliable organic tofu supplier should offer a variety of industrial formats: blocks, bulk, vacuum-packed, etc. They must also be able to meet specific volume and frequency requirements.

Technical support and product development

Choose manufacturers who don’t just sell tofu, but also work with you to develop recipes, improve textures, pair with other plant-based ingredients or adapt to your production processes.

Sanygran: Your Partner for Certified Organic Tofu

At Sanygran, we offer a wide range of flavours and formats designed for brands committed to plant-based innovation. Our tofu is certified, made in Spain and suited to multiple industrial applications. Our own line includes distinctive flavours such as:

• Natural
• Smoked
• Fine herbs
• Escalivada (roasted vegetables)
• Green olives
• Apple & curry

Who do we supply? Sectors that trust our organic tofu

We supply organic tofu to brands in the Retail sector (own brands and private label), Food Service, organised catering, ready meal producers, chilled snack brands and plant-based meat manufacturers. Our industrial capacity enables us to guarantee a continuous supply of organic tofu and tailor each batch to your specific needs.

Process to purchase organic tofu in bulk with Sanygran

Request your personalised quote free of charge

Get in touch with our sales team and receive a customised offer based on your purchase volume, technical requirements and preferred format.

Flexible timelines and logistics for industrial orders

We offer logistics solutions tailored to the industrial channel and ensure wholesale distribution of organic tofu across Spain and Europe.

Specialist support to integrate the product into your production line

We support you throughout the entire formulation process — from the first sample to full industrial implementation. Our R&D and quality teams are at your disposal.

Labelling and private label options

As a Spanish organic tofu manufacturer specialising in B2B, we can supply tofu in bulk, industrial formats or packaged under your own brand (private label).

Custom formats: Organic tofu in bulk, blocks or pre-packed

We offer organic tofu in chilled bulk, vacuum-sealed blocks or other formats adapted to your production line, available in both plain and flavoured versions.

Get in touch with us and discover why so many brands already trust Sanygran as their organic tofu supplier.

Starch is one of the most widely used ingredients in processed foods, thanks to its technological versatility and cost-efficiency.

In this article, we explain what starch is used for in the food industry, focusing on real industrial applications and how it can add value to your formulations.

Main Functions of Starch in Food Products

Starch is a multifunctional ingredient. It can thicken, stabilise, emulsify, improve texture or even replace fats. These are its most common applications:

Thickener and Gelling Agent

Pea starch, in particular, is used to thicken and stabilise everything from sauces, soups and desserts to plant-based drinks and dairy alternatives.
It adds body without affecting flavour.

Stabiliser and Texture Improver

In frozen or heat-treated products, pea starch helps maintain a uniform and consistent texture, even after several cycles of storage and distribution.
This makes it ideal for frozen desserts, bakery fillings or ready meals.

Fat Replacer

Perfect for healthier reformulations. It adds creaminess without the need for oils or emulsifiers, commonly used in plant-based yoghurts, light mayonnaise or functional sauces.

Structure Enhancer in Bakery and Pastry

Starch strengthens the structure of bread, cakes and baked goods, prolonging shelf life and preventing dryness.

In gluten-free products, it acts as a natural binder.

“The value of starch lies not in what it adds to a formulation, but in what it enables manufacturers to avoid — from unnecessary fats to complex additives. — Sanygran

Specific Applications by Food Sector

Although there are many types of starch, Sanygran works exclusively with yellow pea starch, produced via dry fractionation — a solvent-free, water-free, clean process.

These are its uses by sector:

Bakery and Pastry

Provides volume, elasticity and freshness to baked goods.
In gluten-free applications, pea starch acts as a structural binder, improving texture without the need for added hydrocolloids.

Beverages and Dairy Alternatives

Used to thicken and stabilise plant-based shakes, yoghurts and liquid desserts.
Yellow pea starch does not affect flavour and helps improve the suspension of solids.

Confectionery and Snacks

Enables chewy or crispy textures, depending on the thermal treatment.
In extruded snacks, it improves expansion and allows the development of low-fat formats.

Ready Meals and Frozen Products

Starch helps maintain texture after freezing and reheating.
Its water retention capacity reduces the risk of drying out in ready-to-eat meals.

Healthy and Dietary Products

As a source of complex carbohydrates, starch is a solid base for gluten-free, vegan or low-fat products.
Resistant starch offers additional benefits for glycaemic control and digestive health.

Advantages of Starch for Manufacturers and Distributors

In addition to its functional uses, yellow pea starch offers numerous advantages for the food industry:

Cost-Efficiency

Helps reduce formulation costs without compromising product quality.
High performance in industrial processes.

Versatility in Formulation

Compatible with extrusion, baking, freezing and cooking.
Easy to integrate into different product lines.

Regulatory Compliance

Food-grade starch, especially when produced to high standards, complies with European regulations and enables clean label development.
Suitable for gluten-free, 100% plant-based and non-GMO recipes.

Sustainability

Sanygran produces its yellow pea starch using a dry, solvent-free process, resulting in a lower environmental impact.

Starch in processed foods is a key tool for manufacturers looking to improve texture, stability, labelling and profitability.

If you’re looking for a functional, plant-based and sustainable supply, Sanygran can help.

📩 Contact us: info@sanygran.com
📞 +34 948 488 501

At Sanygran, we understand that every ingredient counts in the formulation and production of finished plant-based products. In this article, we will delve into two pea derivatives: pea flour and pea starch.

Although their names may seem similar, their technical properties and industrial applications are very different. Discover which one best suits your production line.

Nutritional composition: protein and carbohydrates

Pea flour stands out for its high protein and dietary fibre content, making it ideal for enriching the nutritional profile of your products. Its composition varies depending on the supplier and type of pea, but it maintains a good proportion of the nutrients of the whole grain.

In contrast, pea starch is primarily composed of complex carbohydrates. Being a highly refined ingredient, it contains minimal levels of protein, fibre or fat, making it especially useful as a source of structure and functionality without significantly altering the final nutritional profile.

Source of extraction process: how they are obtained industrially

Both ingredients start from an initial process of dehulling and milling, producing a whole pea flour. At Sanygran, we do not commercialise this flour directly but use it as a base for further processes.

From this flour, a dry fractionation system (dry fractionation), based on air classification technology, is applied, which separates the different grain fractions without the need for water or chemical solvents. This process allows the obtaining of pea starch rich in complex carbohydrates and pea protein with a high protein concentration.

This method is more efficient and sustainable than wet milling, reducing water consumption by up to 80%, according to the FAO.

Functionality in foods: texture, viscosity and gelling capacity

From a technical point of view, the flour provides body, a somewhat coarser texture and moderate thickening, perfect for products with an artisanal appearance.
By contrast, pea starch is distinguished by its high water absorption capacity, viscosity and thermal stability, ideal for sauces, desserts or meat analogue products that require consistency and structure.
Additionally, pea starch withstands freeze-thaw cycles well, an advantage in chilled and frozen products.

Applications: typical industrial uses – where to use each

Sensory effect: flavour, colour and appearance in the finished product

Flour presents a light beige colour, rougher texture and a slightly earthy or legume-like flavour. However, pea starch is visually cleaner, with no noticeable odour or flavour, making it perfect for products where a neutral profile is desired or where the ingredient should not interfere with added flavours.

This facilitates the incorporation of pea starch in delicate formulations such as plant-based dairy products or baby foods.

Stability and preservation: behaviour during storage

Flour, due to its lipid and fibre content, may be more susceptible to oxidation and degradation under humid conditions or prolonged air exposure.

Conversely, pea starch, composed almost exclusively of complex carbohydrates, is more stable over time, with less risk of rancidity, which eases storage and handling in industry.

Cost and scalability: which is more economically viable

Although flour may seem cheaper per kilogram, its technological performance is lower in certain applications.

In the case of pea starch, by concentrating specific functionality, it allows dose optimisation in formulations and reduces the need for other stabilisers or modifiers, which can mean overall savings in the final recipe.

Furthermore, the growing availability of pea starch in the European market makes it a viable alternative to conventional starches such as corn or potato, especially for clean label projects or those seeking to avoid allergens.

In summary, both pea flour and pea starch offer specific advantages depending on the technical and sensory needs of each plant-based product. Choosing wisely optimises quality and process, which is why at Sanygran we help you make the best decision.

Pea starch is becoming an increasingly valued ingredient in the food industry, thanks to its functional properties and healthy profile. Naturally gluten-free, additive-free and with a low environmental impact, it’s ideal for cleaner, more versatile formulations.

The pea starch supplied by Alimentos Sanygran is produced in Spain from locally grown crops, using a dry, sustainable process that reduces both water and energy consumption.

Key Nutritional Benefits of Pea Starch

Unlike modified starches, our pea starch is obtained through a clean and sustainable process—no chemicals, no water, and no additives. Its nutritional value also makes it highly appealing for products targeting health-conscious consumers.

Low Glycaemic Index and Sustained Energy Release

Thanks to its high amylose content, pea starch enables a slow release of glucose. This helps maintain stable energy levels over time, making it especially useful for active lifestyles and low-GI product formulations.

Allergen-Free and Suitable for Vegan Diets

This ingredient is naturally free from gluten, soy, and nuts—making it a safe option for consumers with dietary restrictions. As a plant-based product, it is also well suited to vegan or vegetarian diets, with no need for complex labelling.

Free from Preservatives and Artificial Additives

The pea starch we offer is produced by air classification, a dry separation method that requires no water or additives. This means that the result is a clean starch, with no artificial preservatives or added components.

Applications of Pea Starch in Processed Foods

Pea starch adapts to a wide range of uses in the food industry. Whether as a functional base or a substitute for other ingredients, it adds value across various product categories.

Use in Gluten-Free Products

With its unique technical and nutritional profile, it plays a key role in the development of gluten-free products such as breads, doughs, pastas and desserts. It enhances structure and texture without the need for modified ingredients.

Improving Texture in Processed Foods

In formulations that require consistency, elasticity or volume, this starch acts as a natural texturiser and stabiliser. It adds body to products such as dehydrated soups, instant blends, extruded snacks and coated foods.

A Role in Plant-Based Meat and Dairy Alternatives

In products like plant-based burgers, nuggets, yoghurts and other alternatives, pea starch helps replicate the structure and mouthfeel of meat and dairy. It improves water retention, juiciness and texture.

Functional Properties of Pea Starch in Food Manufacturing

Beyond its nutritional profile, this ingredient stands out for its technical functionality:

• Acts as a thickener, stabiliser and texturiser
• Thermally resistant: retains its properties after cooking or freezing
• Stable in demanding industrial processes such as extrusion or pasteurisation

Thanks to its local origin and the absence of chemical modification, it offers a natural alternative to modified starches like E1422—helping reduce costs and simplify product labelling.

Interested in a Sample or Custom Quotation?

At Alimentos Sanygran, we make it easy for you to introduce this ingredient into your product line.

• If you are a manufacturer, retailer or currently developing a new product, you can request a free sample to test our pea starch in your formulations.
• We offer custom quotes based on volume and application.

Get in touch with us: 📞 +34 948 488 501 | 📩 info@sanygran.com