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Certificaciones ecológicas de tofu

Key Organic Tofu Certifications for Manufacturers

The tofu market is experiencing unprecedented growth, expected to reach USD 7 billion by 2033, with an annual growth rate of 10.8%.

This surge reflects a global trend towards healthier, more sustainable, and protein-rich diets, where organic tofu is gaining prominence due to its versatility and nutritional value.

In this context, understanding organic tofu certifications is essential for any company aiming to position itself in the plant-based segment with guarantees of quality, traceability, and consumer trust.

Why You Need Organic Certifications for Your Organic Tofu

Organic certifications are much more than a label on the packaging: they represent a commitment to food safety, sustainability, and transparency.

For manufacturers and retailers looking to launch or expand their plant-based portfolio, certified tofu ensures:

  • Compliance with European organic production regulations
  • Access to distribution channels requiring audited and traceable products
  • Consumer trust and brand reputation

At Sanygran, as a certified organic tofu manufacturer, we implement rigorous quality processes and use non-GMO organic soybeans, aligned with current demand for sustainable and OGM-free products.Our range includes:

  • Natural tofu
  • Smoked tofu
  • Flavoured tofu such as curry, apple, escalivada, fine herbs, or green olives

These products are designed to meet the expectations of increasingly discerning consumers and to integrate seamlessly into private label brands or retail chains.

Key Certifications in Europe

These certifications ensure that tofu meets European and global organic standards, providing value for both manufacturers and distributing brands.

European Organic Certification (EU Organic)

The EU leaf logo is the official organic label of the European Union. It guarantees that the product is made without:

  • Synthetic pesticides
  • Genetically modified organisms (GMOs)
  • Unauthorised additives

Additionally, it requires that raw materials come from certified organic farms and that labelling is transparent and verifiable.

At Sanygran, all our organic tofus carry the EU Organic certification, ensuring a high-quality product and environmental commitment.

Spanish Organic Certification (CAAE / CCPAE)

The CAAE is one of the most recognised certification bodies in Spain and a reference for plant-based organic products.

It supervises that tofu complies with European regulations, ensuring full traceability and absence of prohibited chemicals or additives.

Our organic tofus are certified with CCPAE (Consell Català de la Producció Agrària Ecològica), the reference body controlling and certifying organic production in Catalonia.

Soil Association and Other International Certifications

For manufacturers aiming to expand beyond Europe, certifications such as Soil Association (UK) or USDA Organic (USA) provide a passport to export.

These international certifications strengthen the credibility of organic tofu in markets where transparency and sustainability are decisive for consumers.

Key Organic Tofu Certifications

Benefits of Certifying Your Organic Tofu

Organic certification not only ensures legal compliance, but also adds competitive and commercial value to your product.

Access to New Markets

These labels facilitate:

  • Entry into major retail chains and distribution networks
  • Participation in exports and public tenders
  • Compliance with regulatory requirements in each country

Consumer Trust and Reputation

Certified organic tofu is associated with:

  • Healthy eating
  • Environmental responsibility
  • Clean, non-GMO labels

Here you have everything you need to know about the benefits and varieties of tofu. This drives purchase decisions and aligns with consumers increasingly seeking organic products.

Competitive Advantage

In a growing market, organic certifications act as a differentiator. Offering certified tofu:

  • Reinforces credibility with partners and distributors
  • Communicates tangible sustainability and quality attributes
  • Positions your brand as reliable and modern in the plant-based market

Practical Steps to Certify Your Organic Tofu

The organic certification process typically includes several stages to ensure regulatory compliance:

  1. Initial evaluation: review of raw materials and suppliers
  2. Document audit: control of processes and traceability
  3. Implementation of improvements: adjustments to meet standards
  4. Certification and monitoring: certificate issuance and periodic audits

Looking for a Certified Organic Tofu Manufacturer?

At Alimentos Sanygran, we produce certified organic tofu with EU Organic and CCPAE, offering retailers and brands the opportunity to develop their own organic tofu line with full regulatory guarantees.

Thanks to our industrial capacity and formulation expertise, we adapt each project to the client’s needs, from product design to final packaging.

As the market evolves towards innovative, non-GMO flavoured tofu, our catalogue includes offerings aligned with these trends.

Contact us and discover how Sanygran can help you create organic products that resonate with today’s conscious consumer:
📞 +34 948 488 501 | ✉️ info@sanygran.com

proveedor de atún vegano

Your Vegan Tuna Supplier with Authentic Textures

If you are looking for a vegan tuna supplier capable of delivering authentic textures and flavours, this article explains how our product can seamlessly integrate into your portfolio, offering culinary versatility and added value to your business. As manufacturers, we can adapt recipes, formats, and presentations to meet your retail, horeca, or private label requirements.

Discover Why Your Business Needs Vegan Tuna

The plant-based product category is rapidly growing across Spain and Europe. Vegan tuna meets the rising demand for sustainable, allergen-free alternatives, without mercury, while offering exceptional culinary versatility.
Incorporating this product allows restaurants, distributors, and brands to create appealing and healthy dishes that resonate with conscious consumers seeking new culinary experiences.

The plant-based fish market was valued at over USD 800 million in 2022 and is expected to grow at a 5.5% CAGR between 2023 and 2032, driven by the demand for sustainable and healthy alternatives to conventional fish products. (Global Market Insights Inc.)

Benefits Compared to Traditional Tuna

Vegan tuna not only replicates the texture and flavour of traditional fish but also addresses several key challenges:

Sustainability and Lower Environmental Impact

Producing plant-based tuna significantly reduces pressure on oceans and emissions associated with industrial fishing. Each ton of vegan tuna helps preserve marine ecosystems while ensuring a stable and predictable supply, giving your brand environmental consistency.

According to the FAO, nearly 35% of global fish populations are overexploited. Choosing plant-based alternatives is both a market decision and an environmentally responsible choice.

Enhanced Safety and Traceability

By eliminating risks associated with traditional tuna, such as heavy metals or parasites like anisakis, your brand offers a safe and reliable product. Full traceability ensures transparency throughout the production chain, reinforcing customer and consumer trust.

Nutrition and Culinary Versatility

Vegan tuna provides high-quality plant proteins and fibre, and its juicy, fibrous texture makes it perfect for salads, empanada or sandwich fillings, vegan spreads, and other culinary applications. This allows restaurants and brands to create innovative dishes that stand out in a competitive market.

Success Stories with Vegan Tuna

Restaurants and Foodservice

Restaurants, fast-food chains, and catering services have successfully incorporated vegan tuna into salads, poke bowls, sandwiches, and tapas. Its ease of use in the kitchen and positive consumer reception make it a practical and profitable solution.

Retail Brands and Private Label

Supermarkets and distributors have launched their own ranges of canned or prepared vegan tuna products. This innovative item allows brands to grow in the retail channel while attracting conscious consumers seeking sustainable and nutritious alternatives.

How We Support You as a Vegan Tuna Supplier

Innovation in Textures and Flavours

Our technology and R&D enable us to replicate the authentic look, juiciness, and flavour of real tuna. The irregular strands of our soy-based extruded product provide firmness, fibrous texture, and authentic appearance, resulting in dishes that appeal to discerning consumers.

Scalable Production for Your Brand

As manufacturers, we can customise recipes, formats, and sizes to suit your retail, horeca, or private label needs. This allows for large-scale production without compromising taste, texture, or quality, ensuring every batch meets your client standards.

Get in Touch with Your Vegan Tuna Supplier in Spain

If you are looking for a reliable, flexible, and industrially experienced vegan tuna supplier, discover how our solutions can help you expand your plant-based finished products range with high-quality products ready to scale.

Contact Sanygran today and take the next step in your sustainable food strategy. + 34 948 488 501 | info@sanygran.com

Tu proveedor de análogos de pescado

Your Premium Plant-Based Seafood Alternatives Supplier

If you are looking for a supplier of plant-based seafood alternatives that allows you to expand your plant-based offering with products featuring authentic texture and flavour, this article will show you how our solutions can be integrated into your portfolio. As manufacturers, we can adapt recipes, formats, and presentations to your retail, horeca, or private label needs, ensuring consistency and versatility in every batch.

Discover how to reinvent seafood with plant-based alternatives

The consumption of plant-based alternatives to fish and seafood is increasing globally, driven by consumers seeking sustainable options without compromising on the gastronomic experience. Including plant-based fish and seafood alternatives in your offering allows restaurants, distributors, and brands to differentiate themselves with innovative products that connect with conscious consumers curious to try new culinary experiences.

What are plant-based fish and seafood alternatives?

Plant-based fish and seafood alternatives are products made from alternative proteins, designed to replicate the flavour and texture of traditional fish or seafood. These proteins can come from different sources—plant-based, fungal, or even insect-based—depending on the formulation and target market.
At Sanygran, all our developments are based on 100% plant proteins, produced via wet extrusion to achieve juicy textures very close to the original product.

Advantages of choosing plant-based seafood proteins

  • Environmental sustainability: reducing intensive fishing and preserving marine ecosystems.
  • High-quality proteins: nutritious alternatives suitable for vegan diets.
  • Allergen reduction: free from mercury and anisakis, safe and reliable.
  • Consumer trend: customers value conscious, healthy, and versatile options.

Benefits of choosing our plant-based seafood alternatives

By choosing us as your plant-based seafood supplier, your business gains commercial and technical advantages: premium, scalable, and innovative products, with industrial support that facilitates integration into your offering.

Realistic textures and authentic flavours

Our products replicate the appearance, texture, and flavour of seafood. Our current range includes:

  • Vegan salmon spread: creamy with an intense flavour, ideal for snacks, tapas, or starters.
  • Vegan surimi-style spread: smooth and versatile, perfect for fillings or canapés.
  • Plant-based tuna flakes: fibrous and firm texture, ideal for salads or cold preparations.

As specialised manufacturers, we can also develop bespoke formulas and formats to meet each client’s requirements, ensuring consistent, high-quality results in every project.

Innovation for your plant-based product line

Plant-based fish and seafood alternatives can also be used in:

  • Vegan sushi and poke bowls
  • Battered and breaded products
  • Plant-based canned goods
  • Other foodservice preparations

This enables each brand to expand and diversify its offering, providing innovative and attractive dishes for consumers.

Why trust a specialised plant-based seafood supplier like us?

Choosing a manufacturer with expertise in plant-based fish and seafood guarantees know-how, innovation, and commitment to quality.

Quality control in every ingredient

Our production centres are IFS-certified (International Featured Standards), one of the most recognised standards worldwide for food safety and quality.
This certification ensures that every stage of production—from raw material selection to final packaging—meets the strictest requirements for traceability, hygiene, and process control.

Custom development for your brand

We offer personalised co-development, from R&D to pilot tests and industrial scaling, adapting to the specific needs of retail, horeca, and private label.

Market trends in plant-based fish and seafood

In 2024, the global plant-based seafood market was valued at USD 600.4 million and is projected to grow at a CAGR of 8.6% until 2030 (Grand View Research).

Plant-Based Seafood Alternatives Supplier

This growth is driven by conscious consumers seeking to reduce their environmental impact without compromising the gastronomic experience.

Growing demand for sustainable alternatives

The global market for plant-based seafood is expected to reach USD 972.2 million by 2030, with steady growth driven by innovation and consumer acceptance. Consumers are increasingly interested in plant-based fish and seafood, motivated by environmental, ethical, and health concerns.

Opportunities to differentiate your offering

Including plant-based fish and seafood alternatives allows your brand to stand out from the competition, retain customers, and attract new consumers interested in innovative plant-based solutions.

Take the next step with your trusted plant-based seafood supplier

If you are looking for a reliable, flexible, and experienced plant-based seafood supplier in Spain, discover how our solutions can help you expand your plant-based range with high-quality, scalable products.

Contact Sanygran and take the next step in your sustainable food strategy.
+34 948 488 501 | info@sanygran.com

gestionar la cadena de frío para productos plant-based

How to Manage the Cold Chain for Perishable Plant-Based Products

To ensure your perishable plant-based products reach the end customer with freshness, texture, and flavour intact, it is essential to understand how to manage the cold chain for perishable plant-based products. At Sanygran, as manufacturers of plant-based solutions, we implement processes that maintain product quality from production to point of sale, protecting your investment and helping you consistently deliver products your clients expect.

Why Proper Cold Chain Management is Essential for Plant-Based Products

Maintaining a reliable cold chain is critical for plant-based products. Temperature fluctuations or prolonged exposure to unsuitable conditions can compromise quality, shorten shelf life, and increase the risk of customer dissatisfaction. Effective cold chain management for plant-based solutions ensures products retain their freshness, texture, and flavour, reducing losses and safeguarding your brand reputation.

How Temperature Impacts Shelf Life

Excess heat accelerates the degradation of plant-based proteins and fresh vegetables, while extreme cold can affect texture and appearance. Keeping perishable plant-based products at consistent, appropriate temperatures preserves freshness, taste, and overall product quality until they reach the consumer.

Risks to Your Products

Key risks to consider include:

  • Oxidation of plant-based proteins, which can alter texture and colour.
  • Bacterial growth in high-humidity conditions.
  • Accelerated spoilage caused by temperature fluctuations during storage or transport.

Understanding these risks allows manufacturers to design processes and choose packaging that prolongs freshness and quality for every batch.

Steps to Correctly Store Perishable Plant-Based Products

Proper storage in cold conditions is vital for extending the shelf life of the products we manufacture:

  • Cold room zoning: separate items based on temperature sensitivity.
  • Stock rotation (FIFO): older products are used or shipped first.
  • Continuous monitoring: log temperatures and humidity to catch deviations quickly.

Recommended Temperatures for Different Plant-Based Products (Industry Guidelines)

  • Plant-based burgers and cooked legumes: 0–4 °C
  • Plant-based dairy and fresh tofu: 2–4 °C
  • Fresh vegetables and ready-to-cook mixes: 0–2 °C

The Role of Packaging in Cold Chain Efficiency

Appropriate packaging safeguards against humidity, odours, and temperature fluctuations. Using high-quality barrier materials and reliable seals helps maintain the freshness, texture, and flavour of your plant-based products, ensuring they reach the end customer in optimal condition.

Common Cold Chain Mistakes and How to Avoid Them

Frequent errors that can compromise perishable plant-based products include:

  • Leaving cold rooms open too long or too often.
  • Storing products with different temperature needs in the same zone.
  • Neglecting maintenance of refrigeration units or temperature sensors.

Clear protocols and continuous monitoring help manufacturers maintain the integrity of each batch.

Deliver Consistent Quality with Plant-Based Products

At Sanygran, we produce plant-based solutions ready for commercialisation, including burgers, hummus, tofu, and meat and fish alternatives, as well as ready-to-eat items. With our rigorous production processes and quality control, you can confidently offer perishable plant-based products that retain freshness, texture, and flavour until they reach the end customer.

Contact us to discover how our range of products and manufacturing expertise can help you offer attractive, reliable, and high-quality plant-based options in retail, horeca, or foodservice.

El papel de los agentes de unión en productos plant-based

Binding Agents in Plant-Based Products: How Manufacturers Like Sanygran Use Them to Improve Texture

What keeps a plant-based burger from falling apart? Or helps vegan croquettes hold their shape after frying?

The answer often lies in binding agents. In this article, we explain what they are, why they’re essential in plant-based food, and how we work with them as manufacturers to ensure structure, juiciness and consistency in the final product.

What Are Binding Agents and Why Do Plant-Based Products Need Them?

Binding agents help maintain product shape, improve texture, and keep ingredients together during cooking, processing or consumption — especially in the absence of animal protein.

Without them, plant-based products may:

  • Break apart easily
  • Lose moisture
  • Feel dry or grainy in the mouth

Why Texture Matters in Plant-Based Protein Manufacturing

Plant proteins like soy, pea or lentil lack the natural cohesiveness of animal proteins. That’s why we, as manufacturers, work with functional binding systems to ensure the right texture and mouthfeel in every product — from burgers to croquettes.

How Binding Agents Help Us Create Better Plant-Based Foods

Retaining Moisture and Fat

Helps preserve juiciness and prevents the product from drying out after cooking.

Maintaining Shape and Stability

Ensures the product holds its shape during industrial processing, packaging and cooking.

Improving Mouthfeel

Contributes to a better bite and more meat-like texture in plant-based alternatives.

How Sanygran Works With Binding Agents in Product Development

We don’t supply binding agents — we develop and manufacture plant-based products that include them as part of the formulation.

In every development project, we take into account:

  • The protein source
  • The production method
  • The final format and expected consumer experience

Examples from our manufacturing process:

  • For gluten-free options: we avoid certain starches and work with alternatives that ensure cohesion
  • For vegetable-rich formulations (e.g. spinach or aubergine): we use systems that help keep everything together

Choosing the Right Binding System for Each Plant-Based Recipe

Our R&D team tailors each formula based on client needs and protein type:

  • For legume- and vegetable-based mixes: we use neutral-flavour agents that boost cohesion
  • For delicate products like tofu or hummus with toppings: we use gentle solutions that respect texture and structure

Clean Label Trends in Plant-Based Food Manufacturing

According to a study by Innova Market Insights (2023), two out of three consumers say that clean labels influence their purchasing decisions. As a result, more and more brands are looking to remove complex or hard-to-understand additives from their labelling. Many current solutions therefore focus on:

  • Naturally modified starches
  • Functional plant fibres
  • Proteins that act as clean-label binders

We help develop products that meet these expectations without compromising performance.

Looking for a Plant-Based Manufacturer?

At Sanygran, we develop and manufacture a wide range of plant-based products, including:
Vegetable burgers
Breaded snacks: vegan Nuggets, croquettes…
Hummus
Tofu
Meat alternatives and more
Always with solutions that guarantee structure, juiciness and texture.
If you’re looking for a trusted plant-based food manufacturer, we’d love to hear from you. 📩 info@sanygran.com

Sustitutos de la carne para una cocina innovadora

Meat Alternatives for Innovative Cooking

Meat alternatives are no longer just for vegetarians. Today, they represent a real opportunity to innovate your portfolio and meet the needs of clients seeking healthier, more sustainable, and creative options. This article explores the most relevant foods to replace meat, their benefits, and how to integrate them into your offer.

Meat-Free Diet: What Plant-Based Alternatives Are and Why They Matter

Plant-based meat alternatives are products designed to replicate the flavour, texture, and nutritional value of meat. They are trending in retail, hospitality, and for brands looking to differentiate with a competitive plant-based range. Understanding what to eat to replace meat is becoming essential for consumers who want sustainable and healthy options.

Key Benefits for Your Business:

  • Health and growing demand: lower in saturated fat and cholesterol, high in protein.
  • Sustainability: production generates up to 70% less CO₂ emissions and uses less water than red meat (FAO, 2021).
  • Profitability and differentiation: perfect as meals to replace meat in new product launches or premium lines.
  • Clean label: made with recognisable ingredients and reliable processes.

Top 5 Meat Alternatives to Expand Your Catalogue

Legumes: The Most Versatile Protein Base

Chickpeas, lentils, and peas are foods that replace meat, nutritious and cost-effective. At Sanygran, we transform them into plant-based burgers adaptable to multiple channels and formats. They are a meal to replace meat that combines flavour, texture, and functionality.

Tofu and Tempeh: Versatile and Nutritious

Our tofu, available in flavours like smoked, fine herbs, escalivada, curry, or apple with green olives, absorbs marinades and spices easily, making it a tasty, versatile ingredient for any recipe.

Tempeh, firmer in texture, is ideal for stews and stir-fries. Both are meals to substitute meat that integrate smoothly into vegetarian menus, offering healthy and attractive alternatives.

Seitan: Meat-Like Texture

Known as “wheat meat,” seitan provides a vegetarian meal to replace meat with a firm, chewy texture, perfect for skewers, stews, or dishes requiring meat-like consistency.

Nuts and Premium Combinations

Almonds, walnuts, and seeds add protein, healthy fats, and vitamin E. For example, our Vistteca with spinach, gorgonzola cheese, and walnuts differentiates your plant-based offer, providing foods to replace meat with a gourmet touch.

Soy and Extrusion for Meat Analogues

Beyond tofu, soy allows the production of plant-based bites via extrusion. At Sanygran, we manufacture meat substitutes ready to integrate into menus, product catalogues, or plant-based lines without major industrial investment. They are the ideal solution for those seeking how to replace meat sustainably and profitably.

Reducing or Eliminating Meat: Opportunities in the Plant-Based Market

More and more consumers are choosing to reduce or remove meat from their diet. This trend creates opportunities to innovate and retain customers with an appealing and sustainable offer. Plant-based solutions not only replace meat, but also allow the launch of high-value products aligned with current consumption trends and answering the question what to eat to replace meat.

Why Choose an Industrial Partner for Your Meat Alternatives Line

Launching a range of meat and substitutes requires technical expertise and infrastructure. As specialised manufacturers, at Sanygran we:

  • Internalise the full process: ingredient selection, recipe development, production, packaging, and logistics.
  • Provide complete plant-based solutions: from organic hummus and tofu to meat and fish analogues, burgers, breaded products, and ready-to-eat items.
  • Adapt to different channels: retail, horeca, and foodservice.
  • Ensure consistency: in texture, flavour, and clean labelling.

Meat substitutes are a strategic category to diversify your offer and attract new consumers. At Sanygran, we help you create plant-based solutions that strengthen your brand and provide guidance on what meals to substitute meat with in your portfolio.

Ready to launch or expand your plant-based products range? Contact Sanygran and discover how to turn these trends into real business opportunities: +34 948 488 501 | info@sanygran.com

Nuevas texturas de tofu para sustituir carne en platos gourmet

New Tofu Textures to Replace Meat in Gourmet Dishes

Tofu is no longer an ingredient exclusive to Asian cuisine or vegetarian diets. Today, it has become a strategic ally for chefs and restaurants looking for innovative tofu textures to replace meat in gourmet dishes.

In this article, you will discover why tofu is a key ingredient for modern menus, how to make the most of it in your dishes, and the benefits it brings to both your customers and your business. In this one you have complete information about meat substitutes.

Why Tofu is Ideal for Gourmet Meat-Free Dishes

Tofu has established itself as a meat alternative for several reasons:

  • Healthy: low in saturated fat, cholesterol-free, and packed with high-quality protein.
  • Sustainable: production generates up to 70% less CO₂ and uses significantly less water than red meat (FAO, 2021).
  • Cost-effective: competitive pricing compared to animal proteins without compromising quality.

How Tofu’s Neutral Flavour Enhances Your Creations

Tofu acts like a blank canvas: it absorbs spices, marinades, and sauces, enhancing culinary creativity. This neutrality is an advantage, allowing chefs to create anything from delicate herb-infused dishes to complex recipes with exotic spices.

High-end restaurants in cities such as Copenhagen or London already feature tofu in tasting menus, and this trend is now spreading to Spain. For example, Pakta offers a delicious tofu flan, while Kappou Makoto serves tofu in mussel broth.

New Tofu Textures to Replace Meat in Gourmet Dishes

Benefits That Transform Your Vegan Dishes

Nutritional Advantages That Add Value to Your Menu

Tofu provides a strong selling point for restaurants:

  • Complete Proteins: 10–20% of its weight, with all essential amino acids.
  • Key Minerals: up to 30% of daily calcium and iron requirements.
  • B Vitamins: support energy and nervous system health.
  • Healthy Fats: isoflavones and fibre, promoting cardiovascular well-being.

Higher Acceptance Among Non-Vegans

Dishes based on tofu appeal to more than just vegans. According to The Good Food Institute (2024), 62% of diners who try plant-based alternatives in restaurants return, even if they do not follow a vegetarian diet.

Sustainability Without Compromising Luxury

Producing soy for tofu requires up to 10 times less water than beef (Water Footprint Network). Including it on your menu not only boosts your sustainable image, but also reinforces your reputation as an innovative, forward-thinking restaurant.

Techniques to Turn Tofu Into a Gourmet Experience

How to Press Tofu for the Perfect Texture

Pressing removes excess water and improves marinade absorption in three simple steps:

  1. Wrap the block in absorbent paper.
  2. Place a weight on top.
  3. Let it rest for 20–30 minutes.

Result: firmer, more versatile tofu, perfect for stir-fries or frying.

Marinades That Enhance the Flavour of Your Plant-Based Protein

Tofu acts as a culinary sponge. At Sanygran, we make it easy for you with a range of organic marinated tofus — fine herbs, escalivada, green olives, curry and apple, natural and smoked — ready to incorporate directly into your menu or private label products.

💡 Prefer to marinate it yourself? Leave it for at least 2 hours, or overnight for maximum flavour.

Why Tofu is Your Business Opportunity

Tofu is no longer a niche ingredient: it is a core component of contemporary cuisine, attracting vegan, vegetarian, and flexitarian diners alike. Its nutritional benefits, sustainability, and versatility make it an essential ingredient for gourmet meat-free menus.
Interested in exploring how to include organic tofu in your business? Contact us to discover how our products can transform your culinary offerings and elevate your brand.

Métodos para mejorar la cohesión en burgers vegetales

Methods to Improve Cohesion in Vegetable Burgers

If you want to improve the cohesion of vegetable burgers, this article highlights the key factors to achieve a firm, stable and commercially attractive texture. As vegetable burger manufacturers, we know that creating the perfect burger goes beyond combining ingredients: it requires expertise, industrial experience and proven production processes.

Why Do Some Vegetable Burgers Fall Apart?

Lack of cohesion usually results from:

  • Excess moisture
  • Incorrect use of natural binders

Both factors directly affect the stability and appearance of your burger.

Excess Moisture in Ingredients

High-water ingredients such as fresh vegetables or cooked legumes can weaken the structure of the burger.

At Sanygran, we carefully control hydration and balance our formulations to ensure that vegetable burgers maintain their shape from production to distribution – a crucial factor for consistent performance on the production line and at the point of sale.

Incorrect Use of Natural Binders

Binders act as the “glue” in plant-based solutions. Choosing the right type and dose is essential for burger cohesion.

While flours and vegetable starches are effective, their performance depends on industrial know-how: knowing how and when to integrate them makes the difference between a burger that falls apart and one that delights consumers.

Key Ingredients for Perfect Cohesion

The most stable vegetable burgers combine high-quality vegetable proteins with carefully selected fibres and stabilisers. Some of our essentials include:

  • Psyllium fibre: absorbs water and forms a gel that binds proteins and other ingredients.
  • Citrus fibre: retains water, improves texture and adds stability.
  • Textured proteins from soy and pea: our specialty. They provide structure, water retention and the characteristic plant-based burger texture.

These elements form the foundation, but optimal performance depends on precise industrial processes and deep expertise in ingredient interactions.

Choosing the Right Plant Protein and Support Ingredients

At Sanygran, selecting the right plant proteins and supporting ingredients is key to creating burgers with a firm, juicy and appealing texture.

The strategic combination of proteins and vegetables determines cohesion, juiciness and sensory experience. Our team evaluates each ingredient and its interactions to develop products that meet the most demanding industrial standards.

The Power of Hydrocolloids in Your Formulation

Hydrocolloids are essential allies for perfect cohesion without compromising clean label standards:

  • improve the cohesion of vegetable burgers: hydrates in cold conditions and gels when heated, providing firmness during cooking.
  • improve the cohesion of vegetable burgers: enhance stability and juiciness.

In expert hands, controlled use ensures improve the cohesion of vegetable burgers without overcomplicating the formula or affecting consumer perception.

From Theory to Production Line

At Sanygran, we know the right formulation is only the beginning. To transform an idea into a competitive product, we apply:

  • Careful ingredient selection, reducing the number of components to achieve short, clear labels.
  • Optimised industrial machinery, tailored to each type of vegetable burger.
  • Batch-by-batch quality control to ensure consistency.
  • Refined processes that maintain texture, juiciness and cohesion in every burger.

This ensures your vegetable burgers reach the market ready to stand out in retail shelves and professional kitchens.

Collaborate with Experts

Developing plant-based burgers with perfect texture and flavour requires experience. Our team works with you to:

  • Optimise formulations and production processes
  • Ensure cohesion and stability in every batch
  • Deliver products that appeal to retailers, industrial chefs and R&D teams

A well-cohesive vegetable burger reflects quality, professionalism and customer satisfaction.

We are suppliers of plant-based burgers. Contact Sanygran to find out how we can help you create the perfect product for your business.

Cómo gestionar stock de tofu ecológico sin generar desperdicio

How to Manage Organic Tofu Stock Without Generating Waste

Managing organic tofu stock can be a challenge for any business working with fresh products. In this article, you’ll discover how Sanygran’s manufacturing and packaging processes help maintain freshness, extend shelf life and minimise waste – ensuring that tofu reaches your B2B customers in the best possible condition.

Why you need to manage your tofu stock more effectively

Tofu is a perishable product that requires careful control throughout the entire supply chain. Poor handling can lead to:

  • Financial losses due to expired products.
  • Unnecessary inventory waste.
  • Customer service issues, damaging trust in your business.

Working with a supplier that guarantees pasteurisation, vacuum packaging and full batch traceability brings clear benefits:

  • Products that retain freshness throughout their shelf life.
  • Fewer losses due to spoilage or expiry.
  • Greater trust from your B2B customers by delivering safe, stable tofu.

Click here if you are looking for a certified organic tofu supplier.

Understanding the limited shelf life of organic tofu

The freshness of tofu depends on several factors:

  • Temperature: maintaining the cold chain is essential.
  • Handling and humidity: excessive movement or moisture affects quality.
  • Product type: Sanygran’s tofu offers up to 90 days of shelf life thanks to vacuum packaging and pasteurisation.

Knowing these factors helps you plan orders safely, minimise waste and ensure your stock remains profitable and secure.

Manage Organic Tofu Stock
Manage Organic Tofu Stock

Practical strategies you should apply now

Having a reliable product reduces the complexity of stock management. Sanygran’s manufacturing processes ensure tofu is delivered ready to use, helping you plan orders with confidence, improve operational efficiency and guarantee freshness and quality for the end customer.

Implement FIFO in your warehouse

With properly packaged and traceable organic tofu, applying FIFO (First In, First Out) is simple. This practice:

  • Prevents older batches from being wasted.
  • Supports menu planning or finished product schedules.
  • Ensures your customers always receive fresh tofu.

💡 label each batch clearly and place it in a visible location to maximise rotation and traceability.

Technology you can’t afford to ignore

Digitalisation and traceability from the point of manufacture provide security and efficiency:

  • Real-time monitoring of stock and expiry dates.
  • Integration with suppliers and logistical systems for precise orders.
  • Reduction of human error and exact control of every batch.

Digitalise monitoring to avoid human error

Digitalisation and traceability in manufacturing provide both safety and efficiency. Real-time stock monitoring, integration with suppliers and logistics, and precise batch control all reduce human error and product losses.

Replacing spreadsheets with stock management platforms allows you to set automatic alerts for critical dates, improve rotation and ensure that tofu and other products always reach your customers in top condition.

The organic tofu your business needs

As a supplier of organic tofu, Sanygran offers products that simplify your planning and reduce the risk of waste:

  • Pasteurised and vacuum-packed with a 90-day shelf life.
  • Wide variety of flavours: green olives, escalivada, fine herbs, Japanese-style smoked, traditional, apple and curry.
  • Organic certifications: CCPAE and Euroleaf.
  • Custom development options: breaded tofu or new flavours tailored to your needs.

Thanks to these processes, you can guarantee freshness, food safety and full traceability – providing your B2B customers with ready-to-use organic tofu, reducing losses and optimising stock rotation.